CAST IRON
Development and production of complex cast iron parts, for a wide range of applications, with part weights from 0.5 kg to 25 tonnes.
Parts can be supplied rough cast or machined, painted, or assembled.
| Production Units | Moulding lines | Production range | |||
|---|---|---|---|---|---|
| Dimensions (l x w x h) mm |
Max. weight | Design complexity | Annual volumes (pcs) |
||
| FBM | SAVELLI DISA 2013 DISA 2070 SEMI-MECHANISED |
1 300 x 1 100 x 350/350 -400 600 x 480 950 x 700 1600 x 1600 to 2000 x 3300 |
10 – 200 kg 0,5 – 12 kg 4 – 40 kg 3 tons |
Average Low Low Average |
100 > 20.000 400 > 100.000 200 > 50.000 > 2000 |
| FGHM | GF | 1 250 x 900 x 300/300 | 5 à 150 kg (GJL) 5 à 130 kg (GJS) |
High | 500 > 20 000 |
| SALIN | HAND MOULDING | 5000 x 5000 x 2000 maxi | 200 kg to 15 tons | High | 1 > 200 |
Fonderies de Brousseval et Montreuil
A diversified product range with automatic or semi-mechanised moulding lines, for unitary parts, and small or medium series, from 0.5 kg to 3 tonnes.
Fonderie GHM
Complex parts for applications in harsh environments, produced on automatic moulding line, in small, medium or large series, up to 150 kg.
S.N. Fonderies et Ateliers Salin
Complex parts made from hand moulding, for demanding environments, unitary parts or small series, from 200 kg up to 15 tonnes.
MATERIALS
F3TEC can propose an extensive range of cast iron grades, meeting the most demanding application requirements, such as resistance to mechanical stress, vibration, abrasion or corrosion, high or low temperatures (-50 ° C)
ENGINEERING AND CO-DESIGN
Engineering support : design and functional optimization, weight reduction, design-to-cost, conversion from steel-welded to one-piece cast iron solutions.
A team of dedicated foundry experts provide customer assistance with a process oriented approach, from the functional specifications, through calculations and simulations, to the final part design and implementation layout when required.
Co-Design & simulation :
Our engineering experts can provide on-site customer service to assist with projects development as well as solutions design, validation and optimization. The goal of such a co-design approach is the reduction of product development lead times, the increasing of service life and optimum product integration within its environment.
Technology transfer:
Technology transfer consists in the conversion of steel-welded parts into a one-piece cast iron part. Major benefits will be optimised design, enhanced functionality and overall cost effectiveness.
ADDED VALUE
By combining our internal capabilities with a driven network of selected partners, we provide a comprehensive range of value-added services and offer our customers a wide array of one-stop-shop solutions, including :
- Fast prototyping
- Heat treatment
- Surface treatment
- Non-destructive testing
- Machining
- Painting
- Assembly
- Kitting
OUR QUALITY ASSURANCE SYSTEM
PRODUCTS CERTIFICATIONS
- 105 products certified under NF 110 for Road & Sanitation products
- TÜV SÜD quality label for our EN-124-1, EN-124-2 and EN-545 products
- EDF Nuclear Division
- ABS
- 18 products certified under NF 362
CUSTOMER CERTIFICATIONS
- SNCF
- Alstom Transport
- Deutsche Bahn
- Infrabel
MATERIAL CERTIFICATIONS
- Lloyd’s Register of Shipping
- Det Norske Veritas
- Meehanite
SUPPLY CHAIN
Dedicated supply-chain solutions, in France and abroad : Europe, Africa, Asia, North and South America…
A logistics platform in the USA via a partner, is capable of carrying-out stock management and quality control activities, together with reworking, kitting, on-demand delivery…
